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Notes from the mill.

Practical guides on cotton fabric weights, weaves and printing, written for the people who buy and develop textiles.

Cream cotton warp yarns running from the beam through a loom Why double-ply yarns make a stronger canvas Two canvases can weigh the same and still perform very differently. The yarn is usually the reason. Here is what plying does and why it matters for heavy cotton. Close-up of fine plain weave cotton in natural ecru Cotton poplin: what makes it smooth and crisp Poplin is a plain weave, but a very particular one. Its construction explains the smooth face, the crisp handle and why it prints so sharply. Control screen of a digital textile printer showing the print queue, with the ink supply behind it How to prepare artwork files for digital textile printing Most delays in a printing order start with the file. This checklist covers resolution, colour mode, formats, repeat size and naming, so the first strike-off is close to right. Soft folds of cotton fabric dyed a dusty rose shade Piece dyeing explained: how woven cotton is dyed by the roll Most solid-colour cotton is dyed after weaving, as whole pieces of cloth. Here is how that works and when yarn dyeing is the better choice. Fine cream cotton muslin draped in loose folds beside its roll What is muslin fabric? Weave, weight and where it is used Muslin is one of the simplest cloths a mill can weave, and one of the most useful. Here is what defines it and why so many trades rely on it. Close-up of a basket weave cotton fabric in a warm sand shade What is panama fabric? The basket weave behind tea towels Panama is a simple basket weave with a surprisingly wide range of uses. Here is how it is built and how the two common weights compare. Cotton warp threads running from a beam through an older weaving loom Warp and weft: the two directions of a woven fabric Every woven fabric has two directions, and they are rarely identical. Here is what warp and weft are and why the difference matters in use. Wide-format digital textile printer with white cloth on the roller and printed fabric hanging beside it Reactive digital printing on cotton, step by step A reactive print is made in five stages, and only one of them is the printing itself. Here is what happens to the cloth at each step and why.